A Weld Monitoring System for Any Arc Welder
Arc Monitor Pro tracks arc-on time and machine utilization in real time — so you can measure weld production across every station, shift, and location from one cloud dashboard.
What Is a Weld Monitoring System?
A weld monitoring system measures how much welding is actually happening on your shop floor. Instead of relying on guesswork or manual logs, Arc Monitor Pro captures arc-on time — the real seconds a welder spends striking an arc — minute by minute, on every machine. That data becomes live production visibility, uptime tracking, and trend reporting you can open from anywhere.
It works with virtually any arc welder — MIG, TIG, Stick, and flux-core — from any manufacturer, because it measures welding activity electrically rather than tying into a specific brand of power source.
Track Arc-On Time in Real Time
Every welding machine gets a small wireless unit that reports activity to the cloud continuously. Your dashboard updates every minute, so you can see which machines are running, which are idle, and how production is trending as it happens — not hours or days later.
Live Utilization
See active weld time per device and location the moment it happens, and catch idle machines instantly.
Reports & Trends
Hourly, daily, weekly, and monthly summaries by device, category, and shift — with period-over-period comparison.
Multi-Site & Shift
Unlimited locations and shifts, each in its own time zone, with automatic shift classification.
Power BI & API
An open REST API and a dedicated Power BI connector put your weld data wherever you need it.
Explore the full feature set or see how it works.
Why There's No Hardware to Buy
With Arc Monitor Pro, the product is the monitoring service, not the box. The unit is simply the sensor that streams your weld data to our cloud, where we host your dashboards, reporting, and integrations. The hardware is included with your subscription rather than sold outright — the same way a cable provider gives you the box that delivers the service. That keeps your upfront cost low and means you're never stuck maintaining or replacing equipment.
Built for Fabrication & Manufacturing
Whether you run a single fabrication shop or welding operations across many plants, a weld monitoring system gives supervisors and managers the objective numbers they need to improve throughput:
- Measure true machine utilization instead of estimating it
- Identify idle stations and recover lost production time
- Compare shifts, lines, and locations on equal footing
- Track weld time by machine — and by operator, with the login pendant add-on
- Back capacity and staffing decisions with real data
Have a specific question? Our weld monitoring FAQ covers installation, supported welders, pricing, and the free trial.
See Your Weld Production in Real Time
Start with a free 30-day trial on a single unit — a $50 refundable deposit, no obligation.
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